Here I am installing the
bushings for the buttons. This is a spiral cut reamer, very nice
tool. The drill press must run v e r y
slow here. I have botched a good number of concertina tops with
this procedure. Some woods cut nicely, mahogany and
maple. some woods want to grab the reamer.
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Ready to install the bushings
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I buy this material at Hancock
fabrics. "buckrum" maybe? It is a very stiff mesh of
cotton.
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After the material is cut to
size, it is tinted to match the finish I have applied to the concertinas
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space is cut out for the buttons.
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Logo installed, mesh installed
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Handrests are cut next
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Bushings are ironed in with a
heated mandrel the same size as the delrin stock. The two
whippets, Thomas and Niles in the are my constant companions.
Yesterday Thomas ate my lunch while I was waiting on a customer.
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Here we are looking ever more
like a concertina.
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Handrest cut, drilled for
threaded brass inserts and ready for finishing.
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Locating the holes for 2/56
screws to hold the reeds in place.
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Holes drilled
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Reeds installed
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This looks like a concertina, but it is not a musical instrument quite yet. All the reeds must be set and tuned. That will be the final installment of this series. I may not get to it for a couple days. Hang in there. day 12 |